Infra-red Oven
📌 Electric Infrared Technology Overview
Binks provides a complete range of electric infrared (IR) heating solutions, designed to meet various curing needs in industrial finishing applications.Â
These technologies include:
- short wave infrared system
- medium wave infrared system
- long wave infrared systemÂ
Their compact and modular design allows for flexible configurations to fit specific operational layouts, while maintaining high energy efficiency, production rates, and finish quality, all within a minimal floor space footprint.
📌 How Infrared Curing Works
Infrared (IR) curing applies radiant energy directly to the surface of a part, unlike convection heating which heats the surrounding air. This makes IR curing faster and more energy-efficient, allowing it to be effective even for complex shapes, challenging coatings, and both liquid and powder finishes.
We offers a wide selection of emitters with varying watt densities, heater sizes, voltages, and wavelengths, ensuring a customized solution for every application. The type of IR system selected depends on the desired cure time, substrate sensitivity, and required surface temperature.
📌 Types of Infrared Technology by Wavelength
Short Wavelength – T3 Emitter
- Uses a tungsten filament in a halogen-filled quartz envelope
- Provides instant heat-up and cool-down, precise temperature control, and a long lifespan (5,000+ hours)
- Maximum emitter temperature: up to 4000°F (2200°C)
- Response time: <1 second
Medium Wavelength – Tubular Element
- Nickel-chromium coil in a quartz tube
- Ideal for heat-sensitive substrates like wood and plastics
- Surface temperature range: 120°F–325°F (49°C–163°C)
- Response time: 60 seconds
Medium Wavelength – Coil Emitter
- Sheathed element with magnesium oxide insulation
- Suitable for complex parts and temperatures up to 450°F (232°C)
Long Wavelength – Cone Emitter
- Chromium wire around a ceramic cone core
- Durable and modular, with even heating and temperatures up to 300°F (149°C)
- Best for delicate materials (e.g., plastics, wood)
- Response time: 5 minutes
Type | Source Temp | Peak Wavelength | Response Time |
|---|---|---|---|
Short Wave | Up to 4000°F (2200°C) | 1.2 µm | < 1 second |
Medium Wave | Up to 1800°F (980°C) | 2.3 µm | 60 seconds |
Long Wave | Up to 1000°F (540°C) | 3–5 µm | 5 minutes |
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📌 Additional Technical Factors
IR heating effectiveness is influenced by:
- Watt density
- Wavelength
- Distance to target
- Reflective surfaces
- Air movement
- Exposure time
- Product shape and material properties
These factors all determine how well infrared energy is absorbed and transferred into the part being cured.
Ready to revolutionize your powder coating process?
💡 Contact us today to learn how the electric infrared (IR) heating solutions can boost your productivity.