Continuous Washer
Importance of Pre-Treatment
- Pre-treatment is the first and critical step in the finishing line.
- Paint adhesion depends on a clean and thoroughly prepared substrate.
- Spray Tech washers save energy and lower operating costs.
Product Overview
- Efficient & Low Energy Consumption: Automated washers designed for efficiency.
- Maintenance & Installation: Safe maintenance access, quick installation, and long service life.
- High-Quality Components: Best-in-class components selected for durability and local support.
- System Standards: All systems meet chemical supplier specifications with strict adherence to stage times, temperatures, and materials.
- Pre-assembled & Tested: Washer modules are pre-assembled and tested to speed up installation.
- Pump & Control Panels: Pumps match chemical recommendations; UL-labeled control panels require no field certification.
Product Features
- Continuously welded housings and tanks for structural support and leak prevention.
- Closed or split top housing design.
- Ladders, handrails, stage door windows, and inspection lighting.
- Insulated hot tanks and energy-saving packages.
- Stainless steel mist eliminators for exhaust stream cleaning.
- Precisely built burners and heat exchangers.
- Automated counter flow for chemical and water conservation.
- Components supported by local service groups (pumps, fans, controls, valves, nozzles).
High-Efficiency Washers
- Focus on lowering energy and maintenance costs.
- PLC-controlled ancillary processes (blow-off, reverse osmosis) for optimized operation.
- Collaboration with municipalities for energy rebates/credits.
- High-efficiency motors and burners often qualify for credits.
Energy and Cost-Saving Features
- Automated monitoring and control reduce labor and maintain process integrity.
- Auto chemical monitoring and delivery.
- Motor VFD-controlled pump pressures for optimal performance and energy savings.
- Insulated tanks and housings.
- Automated counter flow to conserve chemicals and water.
- Oil separation and filtration systems to extend chemical bath life and reduce sludge.
Ease of Use Features
- State-of-the-art automated controls.
- Accessible washer control screens via main system PLC and HMI.
- Minimal operator involvement required.
- Monitors and controls variables: pressure, temperature, pH.
- Data acquisition and storage with SPC control and digital records.
- Process alarms, lock-out features, and automated chemical delivery.
- Maintenance prompts and service indicators.
- Energy savings through pump VFD control and soft start.
Ready to revolutionize your powder coating process?
💡 Contact us today to learn how the continuous washer can boost your productivity.
